Benefits of the Predictable Maintenance.
Uptime, Inc composed a list of benefits of vibration analysis in particular and predictive maintenance in general found in trade magazine articles, ads, flyers, and brochures. - Minimizes or eliminates costly downtime - increases profitable uptime. - Minimizes or eliminates catastrophic machinery failures - damage from catastrophic failure is usually much more extensive than otherwise would have been. - Reduces maintenance costs. - Reduces unscheduled maintenance - repairs can be made at times that least affect production. - Reduces spare parts inventories - many parts can be purchased just in time for repairs to be made during scheduled machinery shutdowns. - Optimizes machinery performance - machinery always operates within specifications. - Reduces excessive electric power consumption caused by inefficient machinery performance - saves money on energy requirements. - Reduces need for standby equipment or additional floor space to cover excessive downtime - less capital investment required for equipment or plant. - Increases plant capacity. - Reduces depreciation of capital investment caused by poor machinery maintenance - well maintained machinery lasts longer and performs better. - Reduces unnecessary machinery repairs - machines are repaired only when their performance is less than optimal. - Minimizes or eliminates the possibility that machinery repairs were the wrong repairs. - Reduces the number of dissatisfied customers or lost customers due to poor quality - with less than optimal machine performance, quality always suffers. - Reduces rework of goods caused by machines operating at less than optimal condition. - Reduces scrap caused by poorly performing machinery. - Reduces overtime required to make up for lost production due to broken down or poorly performing machinery. - Reduces penalties that result from late deliveries caused be broken down or poorly performing machinery. - Reduces warranty claims due to poor product quality caused by poorly performing machinery. - Reduces the possibility of accepting recently purchased new or used machinery with defects - the invoice is not paid until the defects are corrected. - Increases the likelihood that newly purchased new or used machinery meets specifications. - Increases machinery safety - injuries are often caused by poorly performing machinery. - Reduces safety penalties levied against a company for unsafe machinery. - Reduces insurance rates because well maintained machinery increases safety. - Reduces the time required to make machinery repairs - advance notice of machinery condition permits more efficient organization of the repair process. - Increases the speed that machinery can be operated, if desirable. - Increases the ease of operation of machinery. |
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